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Enterprise Client

Tata Steel Ltd.

Automation solutions supporting monitoring, control, measurement and process reliability

Company Overview

About Tata Steel Ltd.

Tata Steel Ltd. is one of the world's top steel producing companies with a capacity of over 34 million tonnes per annum. WORKING has been a trusted automation partner for Tata Steel, delivering end-to-end solutions across filtration, monitoring, cooling, gas analysis, solar energy and colliery automation at their Jamshedpur and Bhelatand facilities.

SteelProcess AutomationMonitoringSCADAPLCEnergy
Industry
Steel Manufacturing
Sector
Primary Metals & Mining
Established
1907
Headquarters
Mumbai, Maharashtra, India
Project Locations
Jamshedpur, Jharkhand · Bhelatand, Jharkhand
10
Total Projects
20+
Years of Partnership
Project Portfolio

Projects (10)

AMIAD Panel — Filtration Process Control icon

AMIAD Panel — Filtration Process Control

Process Control

Completed

Jamshedpur, Jharkhand

Automated control and monitoring of AMIAD water filtration equipment for improved water quality and reduced manual intervention.

A comprehensive automation solution that controls and monitors the operation of AMIAD water filtration equipment. The system receives field signals such as pressure, differential pressure, flow and filter status, and provides automatic cleaning/backwash control through programmed logic. This improves water quality, reduces manual intervention and helps protect downstream equipment.

Scope of Work

  • Filtration process control
  • Field signal acquisition
  • Automatic backwash control
  • Downstream equipment protection

Deliverables

  • Control panel design & manufacturing
  • PLC programming
  • Field instrument integration
  • Commissioning & testing
PLCHMIPressure TransmittersFlow Sensors

Hardware: AMIAD Filtration Equipment

Medium Monitoring System — Process Parameter Monitoring icon

Medium Monitoring System — Process Parameter Monitoring

Monitoring & SCADA

Completed

Jamshedpur, Jharkhand

Real-time collection and display of process and equipment parameters for operator monitoring and preventive maintenance.

A monitoring system that collects important process and equipment parameters from field instruments. It displays live values, alarms and equipment status for operator monitoring, and supports trend/history monitoring to identify abnormal operating conditions. This helps improve process visibility, faster decision-making and preventive maintenance.

Scope of Work

  • Live parameter display
  • Alarm management
  • Trend & history monitoring
  • Preventive maintenance support

Deliverables

  • SCADA development
  • Field instrument integration
  • Alarm configuration
  • Operator training
SCADAHMIField Instruments
RCIL Monitoring System — Remote/Centralised Monitoring icon

RCIL Monitoring System — Remote/Centralised Monitoring

Remote Monitoring

Completed

Jamshedpur, Jharkhand

Centralised monitoring of distributed equipment and process signals for remote supervision and fault identification.

A centralised monitoring system for distributed equipment and process signals. The system collects field data and communicates it to a monitoring/control station, showing real-time equipment status, alarms and selected operating parameters. It supports remote supervision, fault identification and improved operational reliability.

Scope of Work

  • Centralised data collection
  • Real-time status display
  • Alarm & fault identification
  • Remote supervision

Deliverables

  • Monitoring system design
  • Communication setup
  • SCADA/HMI development
  • Commissioning
Remote I/OCommunication NetworksSCADA
Cooling Tower Control System — Temperature & Fan/Pump Control icon

Cooling Tower Control System — Temperature & Fan/Pump Control

Process Control

Completed

Jamshedpur, Jharkhand

Automatic control of cooling tower fans and pumps based on process demand for optimised energy use.

An automatic control system for cooling tower fans and associated pumps based on process demand. The system uses temperature and other process feedback to maintain the required cooling performance. It supports auto/manual operation, interlocks, alarms and equipment protection, and optimises energy use by reducing unnecessary running of fans and motors.

Scope of Work

  • Fan & pump auto-control
  • Temperature feedback control
  • Auto/manual modes
  • Energy optimisation

Deliverables

  • Control panel design
  • PLC programming
  • Temperature sensor integration
  • Commissioning
PLCTemperature SensorsVFDInterlocks
Current Measurement — Non-Contact Electrical Measurement icon

Current Measurement — Non-Contact Electrical Measurement

Electrical Measurement

Completed

Jamshedpur, Jharkhand

Non-contact electrical current measurement for monitoring electrical parameters without direct connection.

A non-contact current measurement system for monitoring electrical parameters. The system enables measurement of current without requiring direct electrical connection to the monitored circuit, improving safety and simplifying installation.

Scope of Work

  • Non-contact current sensor installation
  • Signal acquisition & processing
  • Display & monitoring integration
  • Calibration & commissioning

Deliverables

  • Current measurement sensors
  • Signal processing system
  • Integration documentation
  • Commissioning report
Current SensorsSignal ProcessingHMI
Online Gas Analyzer — Continuous Gas Composition Monitoring icon

Online Gas Analyzer — Continuous Gas Composition Monitoring

Environmental Monitoring

Completed

Jamshedpur, Jharkhand

Continuous gas composition measurement for process control and environmental compliance monitoring.

A system that continuously measures selected gases from a process or emission stream. It provides real-time gas composition data for process control and environmental monitoring, generates alarms when measured values cross configured operating limits, and supports optimisation, compliance monitoring and faster response to process deviations.

Scope of Work

  • Continuous gas measurement
  • Real-time data display
  • Alarm generation
  • Compliance monitoring

Deliverables

  • Analyzer integration
  • Signal wiring
  • SCADA display development
  • Commissioning
Gas AnalyzersSCADA4-20mA Signals
PLC System for Jig Plant icon

PLC System for Jig Plant

PLC Automation

Completed

Jamshedpur, Jharkhand

Complete PLC system design, software development and commissioning for the Jig Plant using ABB drives and CHMI.

Complete drawing, PLC software development and commissioning of the Jig Plant automation system. The project involved ABB ACS500 drives and CHMI software for comprehensive process control and monitoring.

Scope of Work

  • Complete drawing & design
  • PLC software development
  • Drive integration
  • Commissioning

Deliverables

  • Electrical drawings
  • PLC program
  • HMI screens
  • Commissioning report
PLCHMIAC Drives

Hardware: ABB ACS500

Software: CHMI

Solar Power Plant (10KW Grid Interactive) icon

Solar Power Plant (10KW Grid Interactive)

Renewable Energy

Completed

Jamshedpur, Jharkhand

Design and commissioning of a 10KW grid-interactive solar power plant with Delta solar inverter.

Design, drawing, installation, cable laying and parameterisation of a 10KW grid-interactive solar power plant. The project utilised a Delta Make Solar PLVS-ICON inverter for grid-tied solar energy generation.

Scope of Work

  • System design & drawing
  • Installation & cable laying
  • Inverter parameterisation
  • Grid integration

Deliverables

  • System design documents
  • Installation & wiring
  • Inverter configuration
  • Testing & commissioning
Solar InverterGrid-Tie SystemDC/AC Systems

Hardware: Delta Make Solar PLVS-ICON

Bhelatand Colliery Automation System icon

Bhelatand Colliery Automation System

Mining Automation

Completed

Bhelatand, Jharkhand (Jharia Division)

Automation system for Bhelatand Colliery (Jharia Division) using GE-Fanuc iFIX SCADA and Delta controllers.

Drawing, design and software development of the automation system for the Bhelatand Colliery of Jharia Division. The system uses iFIX SCADA from GE-Fanuc for visualization, Delta controllers for process control, and Honeywell pressure transmitters for field instrumentation. The Bhelatand Colliery has been conferred with GE Fanuc automation & software recognition.

Scope of Work

  • Drawing & design
  • SCADA software development
  • Controller programming
  • Field instrument integration

Deliverables

  • Design documents
  • iFIX SCADA application
  • PLC/controller program
  • Commissioning
iFIX SCADAPLCPressure Transmitters

Hardware: Delta Controller, Honeywell Pressure Transmitter

Software: iFIX SCADA (GE-Fanuc)

Palletising Plant — PLC Panel icon

Palletising Plant — PLC Panel

PLC Automation

Completed

Jamshedpur, Jharkhand

Design, testing, supply and commissioning of PLC panel for the Palletising Plant.

Design, drawing, testing, supply and commissioning of PLC panel for the Palletising Plant at Tata Steel, Jamshedpur. The project covered the complete lifecycle from design through to on-site commissioning.

Scope of Work

  • PLC panel design
  • Drawing development
  • Testing & FAT
  • Supply & commissioning

Deliverables

  • Panel design drawings
  • Manufactured PLC panel
  • Test reports
  • Commissioning documentation
PLCControl Panel

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